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Abstract Stalk lodging destroys between 5 and 25% of grain crops annually. Developing crop varieties with improved lodging resistance will reduce the yield gap. Field-phenotyping equipment is critical to develop lodging resistant crop varieties, but current equipment is hindered by measurement error. Relatively little research has been done to identify and rectify sources of measurement error in biomechanical phenotyping platforms. This study specifically investigated sources of error in bending stiffness and bending strength measurements of maize stalks acquired using an in-field phenotyping platform known as the DARLING. Three specific sources of error in bending stiffness and bending strength measurements were evaluated: horizontal device placement, vertical device placement and incorrect recordings of load cell height. Incorrect load cell heights introduced errors as large as 130% in bending stiffness and 50% in bending strength. Results indicated that errors on the order of 15–25% in bending stiffness and 1–10% in bending strength are common in field-based measurements. Improving the design of phenotyping devices and associated operating procedures can mitigate this error. Reducing measurement error in field-phenotyping equipment is crucial for advancing the development of improved, lodging-resistant crop varieties. Findings have important implications for reducing the yield gap. 

Stalk lodging (structural failure crops prior to harvest) significantly reduces annual yields of vital grain crops. The lack of standardized, high throughput phenotyping methods capable of quantifying biomechanical plant traits prevents comprehensive understanding of the genetic architecture of stalk lodging resistance. A phenotyping pipeline developed to enable higher throughput biomechanical measurements of plant traits related to stalk lodging is presented. The methods were developed using principles from the fields of engineering mechanics and metrology and they enable retention of plant-specific data instead of averaging data across plots as is typical in most phenotyping studies. This pipeline was specifically designed to be implemented in large experimental studies and has been used to phenotype over 40,000 maize stalks. The pipeline includes both lab- and field-based phenotyping methodologies and enables the collection of metadata. Best practices learned by implementing this pipeline over the past three years are presented. The specific instruments (including model numbers and manufacturers) that work well for these methods are presented, however comparable instruments may be used in conjunction with these methods as seen fit. • Efficient methods to measure biomechanical traits and record metadata related to stalk lodging. • Can be used in studies with large sample sizes (i.e., > 1,000).